Most Common Problems with Conveyor Belts

November 5, 2021

When it comes to material handling businesses, they would often maximise conveyor systems in ensuring that their operations will be conducted properly. A conveyor system is a system filled with components that can transport loads and materials from one point to another.

Generally, conveyor systems work by maximising a closed-loop belt that is stretched around the pulleys. One of the pulleys, known as the drive pulley, is intended to drive and tow the closed-loop belt, ensuring that the items can move to their intended location. Most conveyor systems maximise rotors in making their components work. With these components, conveyors systems can ensure that a business can effectively transport items that are too bulky or too heavy for humans to move and carry. 

The functions of conveyor systems can be fully maximised if their components work completely. So, if the belts of your system possess the following problems, then they must be resolved right away.


One of the most common problems with conveyor belts is mistracking. When it comes to the conveyor belt, its alignment must be on the right path so that the whole conveyor system can carry out the movement of the items. If the belt, however, has shifted out of the usual alignment and has slipped to one end, then it must be fixed immediately. Ignoring this problem for a long time will only increase the damages obtained by the belt. Ultimately, it can lead to the complete failure of the system.


Another problem that seems to be common among conveyor belts is slippage. The conveyor belt of your system can work optimally as long as its tension remains to be balanced. Too much or too little tension can easily affect the operations of the belt, leading to belt slipping. One notable reason behind extreme changes in tension is the presence of too much load. Some more reasons behind the sudden instability of tension are low surrounding temperatures, worn pulleys, and poorly installed lagging.

Sharp Rollers

Different types of metals have been utilised by manufacturers in generating parts and components of conveyor systems. And so, the rollers of your belt will be surely made from metal. But once the rollers seize up, they would eventually generate and develop sharp edges, which can cause the mistracking of the belt. Aside from mistracking, rollers with sharp edges can also become a major safety hazard for the people working nearby as well as a damaging element for items being moved.


Items that are being loaded into the conveyor system must be able to move swiftly. However, if some of the items suddenly get stuck, then the items next to them will not move. Worse, the entire system may have already been jammed or clogged due to the presence of sharp edges, corners, and surfaces. Determining the source of blockages must be done right away so that your conveyor belt can work optimally and provide great results to the business.

To know more about these problems, you can contact us at Global Bearing Imports.

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