Choose the Right Bearings to Improve Manufacturing Process

February 22, 2023

An effective manufacturing process runs smoothly. Profitability is enhanced via a streamlined production procedure. While it is hard to eliminate every production problem before it occurs, some procedures may be taken to decrease risk. In this context, bearing selection is one of the most ignored opportunities. This article focuses on bearings and how they may help reduce production costs, boost productivity, and make your manufacturing process more lucrative.

Avoid Machine Failure

Machine failure occurs in its most basic form when a machine (or component) ceases to work as planned. This might be a catastrophic breakdown or a loss of efficacy from a machine that is still operational. A machine failure would be a pump that was supposed to move 100 gallons of water per minute but can now only move 50 gallons per minute. Surface deterioration is expected to cause 70% of machine failures, with mechanical wear causing bulk surface degradation difficulties.

Although any bearing decreases friction by nature, a microscopic examination of its surface reveals rough defects that cause friction. The right bearings minimise frictional movement by 30% or more than standard bearings. This lowers the chance of machine failure by reducing surface deterioration. The most apparent advantage of adopting the right bearing is cost savings. You can reduce the total cost of ownership of the equipment since you pay less on replacement parts, and staff don’t lose productivity during downtime periods.

Additionally, there is less opportunity cost. You cannot manufacture as many products as possible in a given period if a machine is only 50% efficient. This creates a hidden bottleneck, making fulfilling manufacturing needs more difficult. In other words, you have fewer products to offer and fewer dollars to show for your efforts.

Energy Conservation

According to experts, satisfying the world’s energy demands will cost trillions by 2030. Energy prices are rising to meet the increased demand. The machinery you utilise in the manufacturing process most certainly accounts for a significant amount of your company’s energy usage. This is where energy demand affects your manufacturing process. In essence, it costs more to produce the same product, which leaves you with two options: raise end-product prices or discover ways to reduce manufacturing costs. The right bearings, fortunately, can assist you in meeting this issue. A bearing machine consumes less energy, and so spends less money. This increases your company’s cash flow, allowing you to invest in new or improved machinery, new personnel, or another vital business sector. The right bearings are also healthier for the environment because glasshouse gas emissions are directly tied to energy usage.

Productivity at Work

All machines that are in use generate waste heat. This raises air temperature, which, if unregulated, can negatively influence staff productivity. The ideal working temperature is between 68 and 76 degrees Fahrenheit. Working in temperatures over this range makes it harder for employees to focus and causes weariness. Your factory’s machines create less heat because the right bearings minimise abrasion. This makes it easier and less expensive to maintain pleasant, productive working conditions. In other words, contented employees are contented employees. Happy employees are more productive. It is critical to select the correct bearing for your application. The right bearings give the means to keep costs down even after the first order is made in your plant’s manufacturing process since they reduce machine failure, are more energy efficient, and keep personnel comfortable and productive.

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